Cement is a bonding agent for materials. This cement is produced by burning a homogenized mixture of clay and limestone, resulting in intermediate product called clinker. This inturn is mixed with gypsum in a specified proportion, and ground into fine powder to form the final product called Portland cement. This product is very useful in construction and engineering works of housing, buildings, bridges and cement concrete roads.
According to the market study, the demand gap for cement product begins with 200,000 tonnes for the year 2004, and will reach to 1,300,000 tonnes by the year 2010. Mini-Cement Plants (MCPs) can be established with varying production capacities. The technology of cement production is available with capacities of 20,30, 50, 100 and 200 tonnes per day for MCPs. Although the demand gap of cement in the region is, by-far, lower than that of the average national figure, it is proposed that an MCP of 200 tonnes per day capacity shall be established. Such a plant will operate 24 hours a day, and for 300 days a year, producing a total of 60,000 tonnes of cement.
Flow chart of small cement plant
|1.||JAW CRUSHER (B)||6.||STORAGE SILO|
|2.||BELT CONVEYOR||7.||BALL MILL|
|3.||HAMMER MILL (B)||8.||BLENDING SILO|
|4.||BUCKETELEVATOR||9||VERTICAL SHAFT KILN|
|5.||RAW MATERIAL SILO||10.||TRUCK LODING|
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